Husqvarna 445, 445e and 450e Troubleshooting

The Husqvarna 445, 445E and 450E chainsaw service and repair troubleshooting guide will help with the repair and service of a chainsaw not starting or a chainsaw running badly. The carburetor may just need a clean, adjustment or replacing, this guide should help with this. A Service Manual detailing the troubleshooting guide as well as more complete chainsaw repair information is available to download. Also a Parts List, Operator Manual, and carburetor manual are also available to view or download as a PDF which can be read on any device or printed.

Time taken for a medium skilled person to do this is about 30 minutes to 2 hours. The repair fully Covers the following Husqvarna chainsaw models:445, 445 E and 450 E.

Husqvarna 445, 445E and 450E Troubleshooting

The various faults that can affect a chainsaw are divided into four groups. In each group, the likely symptoms are given on the left and possible causes are listed on the right. The most likely faults are given first, and so on.

Starting

Difficulty starting

Adjust L screw

Air filter blocked Choke not working Worn choke pivot Worn choke valve Fuel filter blocked Fuel line blocked Piston ring seized

Blocked impulse channel

Carburetor leaking fuel

Loose or faulty fuel pipe Hole in diaphragm Worn needle valve

Needle valve assembly sticking Needle valve set too high Leak in the metering system (air or fuel)

Loose cover on the carburetor pump side

Flooding when engine not running

Worn needle valve set too high

Needle valve assembly sticking

Idling (low rpm)

Idling (low rpm) (cont.)

Idles when L screw closed

Worn needle valve

Leaking control diaphragm/cover

plate

Needle valve assembly sticking Worn needle valve lever Faulty diffuser jet

Idling uneven

Fuel filter blocked

Fuel line blocked

Leaking air intake hose (rubber) Loose carburetor mounting bolts

Worn throttle valve pivot Loose throttle valve screw Worn throttle valve

Needle valve assembly sticking Leak in the metering system (air or fuel)

Metering system center knob is worn

Hole in diaphragm

Leaking control diaphragm/cover

plate

Crankcase leaking

L screw requires constant adjustment

Fuel line blocked

Needle valve set too high Needle valve assembly sticking Leak in the metering system (air or fuel)

Leaking control diaphragm/cover

plate

Faulty diffuser jets Crankcase leaking

Too much fuel at idling

Needle valve set too high Needle valve assembly sticking Metering system damaged Worn needle valve

Leaking control diaphragm/cover

plate

The metering system incorrectly assembled

Will not idle

Adjust L screw

Leaking air intake hose (rubber) Loose carburetor mounting bolts

Loose or faulty fuel hose

Fuel filter blocked

Fuel line blocked

Fuel tank vent blocked Throttle valve pivot stiff Throttle pushrod sticking Defective throttle return spring Bent throttle stop

Faulty diffuser jet

Idling too rich

Adjust L screw Worn needle valve

Needle valve set too high Worn needle valve lever Leaking control diaphragm/cover plate

Needle valve assembly sticking

High rpm

Will not run at full throttle

Adjust H screw Blocked air filter Blocked fuel tank vent Blocked fuel filter Fuel line blocked

Loose or damaged fuel hose Impulse channel leaking Impulse channel blocked

Loose cover on the carburetor pump side

Faulty pump diaphragm Leaking air intake hose (rubber)

Loose carburetor mounting bolts Needle valve set too low Metering system damaged Metering system incorrectly assembled

Leaking control diaphragm/cover

plate

Needle valve assembly sticking Blocked silencer

Low power

Adjust H screw Blocked fuel tank vent Blocked fuel filter

Impulse channel leaking Impulse channel blocked

Loose cover on carburetor pump side

Faulty pump diaphragm

Blocked air filter

Needle valve assembly sticking Leak in the metering system (air or fuel)

The metering system incorrectly assembled

Loose diaphragm rivet Hole in the diaphragm

Leaking control diaphragm/cover

plate

Will not “four- stroke”

Blocked fuel tank vent

Blocked fuel filter

Fuel line blocked

Loose or damaged fuel hose Impulse channel leaking Impulse channel blocked

Loose cover on the carburetor pump side

Faulty pump diaphragm Leaking air intake hose (rubber)

Loose carburetor mounting bolts Needle valve set too low

Leak in metering system (air or fuel) Metering unit incorrectly assembled Loose diaphragm rivet

Hole in diaphragm

Leaking control diaphragm/cover

plate

Acceleration och retardation

Does not accelerate

Adjust L screw Adjust H screw

 

Blocked air filter

Blocked fuel tank vent

 

Blocked fuel filter

Fuel line blocked

Loose or damaged fuel hose Impulse channel blocked

Loose cover on the carburetor pump side

Faulty pump diaphragm Leaking air intake hose (rubber)

Loose carburetor mounting bolts Needle valve set too low Metering system incorrectly assembled

Needle valve assembly sticking Faulty diffuser jets

Blocked silencer

Engine stalls

Adjust L screw

when throttle

Adjust H screw

released

Faulty pump diaphragm

 

Needle valve set too high

 

Needle valve assembly sticking

 

Faulty diffuser jets

Over rich acceleration

Adjust L screw Adjust H screw

 

Blocked air filter

Faulty pump diaphragm Faulty diffuser jets

    1. Troubleshooting methods

In addition to the faults described in the above table, troubleshooting can be carried out on specific components or sub-systems of the chainsaw. The various procedures are described in the relevant chapters, see the contents page, as follows:

  • Checking the operation of the chain brake
  • Measuring the resistance of the stop plate
  • Pressure testing the carburetor
  • Pressure testing the decompression valve
  • Pressure testing the cylinder

Troubleshooting and fault finding for Husqvarna 445 445e 450e chainsaw

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