Husqvarna 540i XP Workshop Manual


Husqvarna 540i XP Workshop Manual for the service and repair of the Husqvarna 540i XP chainsaw. View pages online or download a complete PDF manual with clear easy to understand images, diagrams and information. Print or save to any device.


Husqvarna 540i XP Workshop Manual Repair

Husqvarna 540i XP Workshop Manual for the Repair and service of the Husqvarna 540i XP chainsaw. The PDF workshop service manual has accurate, easy to understand information and diagrams to help repair and service the chainsaw. Service Information to help you to troubleshoot, repair and fix the Husqvarna 540i XP chainsaw. View pages online or download a complete PDF service manual that you can easily save, print or view on any device.

Husqvarna 540i XP Workshop Manual Contents



Introduction, Safety Regulations, Servicing data, Servicing tools, Repair instructions, wiring, To clean and examine the product parts, To replace the guide bar bolt, To replace the chip guard, To replace the chain oil cap, To repair damaged threads, To replace the chain catcher, To replace the spiked bumper, Drive wheel cover and guide bar, Crankcase, Power trigger, Front hand guard, Motor,  Impeller, Main switch, Control unit, Replacing the keypad, Chain brake, Chain brake sensor, Oil pump,  Chain tensioner.

See the complete service workshop manual, carburetor manual, parts list, operator manual and technical supplements PDF downloads. Also the repair and service articles available on this website for more information on how to service, repair and find parts for the chainsaw.

Husqvarna 540i XP Chainsaw Specifications

Motor Type: BLDC (Brushless)

Chain speed normal mode/savE mode ft/s: 65.62/49.2

Max runtime with savE activated (free run*): 50 minutes (*No Load. Cutting equipment only.)

Weight including/excluding battery: 9.4 lbs / 6.39 lbs.
Typical charging time 80%/100%: 35 minutes / 50 minutes
Battery and charger: HVP 967 07 19 02 – BLi300 (36V/9.4Ah) / HVA 967 09 15 03 – QC500 (36 Volt)


  • Battery voltage – 36 V
  • Battery type – Lithium Ion


  • Recommended bar length, max – 16 in
  • Recommended bar length, min – 12 in


  • Weight (excl. battery and cutting equipment) – 2.9 kg


  • Oil tank volume – 0.2 l
  • Oil pump type – Adjustable flow
  • Oil pump capacity Max – 19 ml/min
  • Oil pump capacity Min – 9 ml/min

Sound and Noise Sound power level, guaranteed (LWA) – 106 dB(A) Sound power level, measured – 104 dB(A) Sound pressure level at operators ear – 95 dB(A)
Vibration Equivalent vibration level (ahv, eq) front handle – 3.6 m/s² Equivalent vibration level (ahv, eq) rear handle – 3.7 m/s²

Read the Husqvarna 540i XP Workshop Manual for more chainsaw specs.

The Husqvarna 540i XP is available in a 12, 14 or a 16 inch bar. Husqvarna 540i XP is a powerful and efficient battery-powered chainsaw, equivalent to a 40cc pro gas saw when fitted with a BLi300 battery. It’s ideal for removal of small and mid-sized trees where you need smooth and efficient cuts. Designed for professionally oriented users who want a lightweight, high performance rear-handle chainsaw. Delivers all the benefits of battery power without compromising cutting performance. The integrated connectivity makes it easy to keep track of usage stats, service history and last known location

Husqvarna 540i XP Cordless battery operated chainsaw

Husqvarna 540i XP (40V) 36v actual voltage.

Weight including/excluding battery: 9.4 lbs / 6.39 lbs.
Typical charging time 80%/100%: 35 minutes / 50 minutes
Battery and charger: HVP 967 07 19 02 – BLi300 (36V/9.4Ah) / HVA 967 09 15 03 – QC500 (36 Volt)

Battery type Li-Ion
Battery voltage 36 V


  • Reliable
  • Low noise
  • Lightweight
  • Easy to use
  • High build quality


  • If battery left for a long time discharged, des not retain charge


  • Husqvarna Connect – Provides helping information such as runtime, charging status, maintenance and service needs.
  • High chain speed for fast, smooth cutting
  • Low maintenance – No refilling of fuel, less parts to serve and an electronically controlled drive system means less downtime and low operation costs.
  • Weatherproof (IPX4) – his makes it a long-lasting and reliable tool that can be used all year round in all weather conditions.
  • Gear up for nonstop operation
  • sav – Choose between normal or savE mode, depending on conditions, for maximum power or maximum runtime. Either way, you’ll always get a perfect result.
  • Efficient brushless motor – Our in-house developed, advanced brushless motor is 25 % more efficient than a standard brush motor. This means that the motor provides a high and consistent torque.
  • One battery fits all – The BLi-battery pack is designed for recurrent demanding use. It fits all our handheld machines, which allows you to quickly switch the same battery between a trimmer, blower, chainsaw* and hedge trimmer and keep working.
  • Effective inertia-activated chain brake.
  • Flip-up tank cap
  • Cordless freedom – No cord, no petrol, no engine noise, no direct emissions and just a push on the trigger to go.

Husqvarna 540i XP Workshop Manual PDF

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